Product Description
Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
Product Description
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
| Rigid coupling | Flange coupling | Oldham coupling |
| Sleeve or muff coupling | Gear coupling | Bellow coupling |
| Split muff coupling | Flexible coupling | Fluid coupling |
| Clamp or split-muff or compression coupling | Universal coupling | Variable speed coupling |
| Bushed pin-type coupling | Diaphragm coupling | Constant speed coupling |
Company Profile
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
Certifications
Packaging & Shipping
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Best Practices for Installing a Motor Coupling for Optimal Performance
Proper installation of a motor coupling is essential to ensure optimal performance and reliability of the power transmission system. Follow these best practices when installing a motor coupling:
1. Correctly Match Coupling Type:
Select a motor coupling type that is suitable for the specific application and operating conditions. Consider factors like torque requirements, misalignment tolerance, and environmental factors when choosing the coupling.
2. Ensure Proper Alignment:
Achieve precise alignment between the motor and driven equipment shafts before installing the coupling. Misalignment can lead to premature wear and reduced efficiency.
3. Check Shaft Endplay:
Verify that the shafts have the correct endplay to allow for thermal expansion and contraction. Inadequate endplay can lead to binding or increased stress on the coupling and connected components.
4. Clean Shaft Surfaces:
Ensure that the shaft surfaces are clean and free of any debris or contaminants before installing the coupling. Clean surfaces promote proper coupling engagement and reduce the risk of slippage.
5. Use Correct Coupling Fasteners:
Use the specified fasteners, such as bolts or set screws, provided by the coupling manufacturer. Tighten the fasteners to the recommended torque values to secure the coupling properly.
6. Verify Keyway Alignment:
If the coupling has a keyway, ensure that it aligns correctly with the key on the motor and driven equipment shafts. Proper keyway alignment prevents rotational slippage and ensures efficient torque transmission.
7. Lubrication:
If the coupling requires lubrication, apply the appropriate lubricant as recommended by the manufacturer. Proper lubrication reduces friction and wear on coupling components.
8. Perform Trial Run:
Before putting the system into full operation, perform a trial run to check for any abnormalities or vibrations. Monitor coupling performance and check for leaks, noises, or other signs of issues.
9. Regular Inspection and Maintenance:
Conduct regular inspections and maintenance on the motor coupling and the entire power transmission system. Check for wear, alignment, and any signs of damage, and address any issues promptly.
10. Follow Manufacturer Guidelines:
Always follow the manufacturer’s installation guidelines and recommendations for the specific coupling model. Manufacturer guidelines provide essential information for optimal performance and safe operation.
By adhering to these best practices, you can ensure that the motor coupling functions efficiently and contributes to the overall performance and reliability of the mechanical system.
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Specific Safety Precautions When Working with Motor Couplings
Working with motor couplings involves handling mechanical components and power transmission systems, which can pose certain safety risks. It is essential to follow specific safety precautions to prevent accidents and ensure the well-being of personnel. Here are some safety measures to consider:
1. Lockout/Tagout Procedures:
Prior to any maintenance or installation work on motor couplings, follow lockout/tagout procedures to isolate the power source and prevent accidental startup. This ensures the motor and equipment are de-energized, reducing the risk of electrical hazards.
2. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed shoes, when working with motor couplings. PPE provides protection against potential hazards such as flying debris or pinch points.
3. Proper Lifting Techniques:
When handling heavy couplings or equipment, use proper lifting techniques to avoid strain or injury. Seek assistance if needed to lift and position larger components safely.
4. Inspect Coupling Condition:
Before any work, inspect the coupling for signs of wear, damage, or misalignment. Do not work with a damaged coupling, as it may compromise system integrity and safety.
5. Avoid Excessive Force:
Avoid applying excessive force or using tools that are not appropriate for the job when installing or removing couplings. Excessive force can lead to component failure or personal injury.
6. Follow Manufacturer Guidelines:
Adhere to the manufacturer’s guidelines and instructions during installation, maintenance, and troubleshooting processes. Manufacturer recommendations are designed to ensure safe and proper operation.
7. Regular Inspection and Maintenance:
Implement regular inspection and maintenance schedules for motor couplings and associated equipment. Identify and address any issues promptly to prevent potential hazards or failures.
8. Keep Work Area Clean:
Keep the work area clean and free of clutter. A tidy workspace reduces the risk of accidents and improves overall efficiency.
9. Avoid Contact with Rotating Components:
When the motor is energized, avoid contact with rotating coupling components to prevent injury. Ensure the system is de-energized during maintenance tasks.
10. Training and Competence:
Ensure that personnel working with motor couplings are adequately trained and competent in the procedures and safety measures related to coupling installation, maintenance, and operation.
By following these safety precautions, you can minimize risks and create a safer working environment when handling motor couplings and associated power transmission systems.
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Types of Motor Couplings and Their Applications in Different Industries
Motor couplings come in various types, each designed to meet specific requirements and applications in different industries. Here are some common types of motor couplings and their typical uses:
1. Rigid Couplings:
Rigid couplings provide a solid and inflexible connection between the motor shaft and the driven equipment. They are ideal for applications where precise alignment and torque transmission are critical. Rigid couplings are commonly used in machine tools, robotics, and high-precision industrial equipment.
2. Flexible Couplings:
Flexible couplings are designed to accommodate misalignment between the motor and driven equipment shafts. They can handle angular, parallel, and axial misalignment, reducing stress on bearings and increasing the system’s flexibility. Flexible couplings find applications in pumps, compressors, conveyors, and other machinery where misalignment may occur due to vibration or thermal expansion.
3. Gear Couplings:
Gear couplings use toothed gears to transmit torque between the motor and the driven equipment. They provide high torque capacity and are suitable for heavy-duty applications, such as steel rolling mills, cranes, and marine propulsion systems.
4. Disc Couplings:
Disc couplings use thin metal discs to transmit torque. They offer high torsional stiffness, allowing precise motion control in applications like servo systems, CNC machines, and robotics.
5. Jaw Couplings:
Jaw couplings use elastomeric elements to dampen vibrations and accommodate misalignment. They are commonly used in small electric motors and general-purpose machinery.
6. Bellows Couplings:
Bellows couplings have a flexible accordion-like structure that compensates for misalignment while maintaining torsional rigidity. They are used in vacuum systems, optical equipment, and other high-precision applications.
7. Grid Couplings:
Grid couplings use a flexible grid element to transmit torque and dampen vibrations. They are suitable for applications in pumps, compressors, and conveyor systems where shock loads and misalignment are common.
8. Magnetic Couplings:
Magnetic couplings use magnetic fields to transmit torque between the motor and driven equipment. They are commonly used in applications requiring hermetic sealing, such as pumps and mixers handling hazardous or corrosive fluids.
Each type of motor coupling offers unique advantages and is chosen based on the specific needs of the industry and the application. Proper selection and installation of the right coupling type enhance efficiency, reliability, and safety in motor-driven systems across various industries.
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editor by CX 2024-02-04