Product Description
ABOUT US
HangZhou Suijin machinery Technology Co,.Ltd is a profational manufacturer in HangZhou city, our main process is investment casting/precision casting and machining, for casting process, we have 2 kinds of production line, 1 is precision casting, another is water glass with competitive cost.
Apart from the investment casting workshop and machine workshop, we also provide the CHINAMFG parts to meet the requirement for varial demand from our customer.
CERTIFICATIONS
Our company got the ISO9001 and IATF16949 certification, and aslo we are awarded the new high-tech enterprice by Chinese government, and we have more than 20 patent.
ADVANTAGES
• More than 10 years experience on casting and machining
• Advanced inspection equipment to ensure the tolerance
• Flexible PO QTY to meet customer demand
• Professional engineers in casting and machining
• Competitive price and exllent parts quality
• Nearby HangZhou port, on-time delivery
PROCESS FLOW
OEM&ODM SERVICE
HangZhou suijin machinery technology can provide the ODM&OEM service for customer, and main is ODM, we can manufacturing the customized parts according to 2D&3D, we have professional R&D team can take part in ealier development phase of the project.
AVALIABLE MATERIA & SURFACE TREATMENT
| Avaliable Material | |||
| Carbon Steel | Alloy Steel | High Chromium Cast Iron | Low carbon steel |
| Stainless Steel | Duplex Stainless Steel | Steel bar | Ductile Cast Iron |
| Surface treatment | |||
| Heat Treatment | Zinc Coating | Blackening | Mirror Polishing |
| Satin Polishing | Electrolytic Polishing | Shot Peening | DACROMET |
PRODUCT APPLICATION
AUTO PARTS
• Exhaust inlet/outlet cone • Shift sleeve • Fuel rail bracket
• Tempreture sensor boss • Mounting Brackets • Oxygen sensor boss
• Brake balance block • EGR sensor boss • Exhaust valve body
ARCHITECTURAL HARDWARE
• Mounting Base • Mounting plate • Bearing Covers
• Coupling • Grount sleeve • Sprockets
• Handle • law glass curtain wall accessories • Side Plates
AGRICULTURAL MACHINERY PARTS
• Tooth Blocks • Track shoes • Bucket Teeth
• Track Links • Clamping • Mounting Brackets
• Lifting Eyes • Quick Joint • Trencher Tooth
MARINE HARDWARE
• Star handle • Door hinge • Folding Dock Cleat
• Mirror Polished Mooring • Hollow base boat rope cleat • Mounting Brackets
VALVE/PUMP
• Valve body • Explosion-proof valves • Pipe fitting
OTHERS
The casting part is wildly use in the industries, such as rail&transit parts, bicycle parts, casting impeller, food machine sorting components, solar mounting system parts, container safety parts, Electronic lock body, robot parts and so on, we have more than 20 patents related to this kinds of project in production.
ADVANCED EQUIPMENTS
Our company also equiped advance inspection equipment to meet the inspection requirement of the parts, so that we can sure the part can have a good quality.
MAIN EQUIPMENT LIST
| Magnetic defect inspection | Spectrometer | HB hardness inspection | Mechanical inspection |
| Ultrasonic defect inspection | Roughness tester | HR hardness inspection | CMM inspection |
| Metallographic detector | X-ray inspection | Dye penetrant inspection | 100% Thread inspection |
FAQ
| Q1 | Are you factory or trading company? |
| A1 | We are factory located in HangZhou city, China |
| Q2 | What kinds of language is avaliable? |
| A2 | English, Chinese, except email cummunication, we are ok with video meeting and calling. |
| Q3 | How should I place an order? |
| A3 | We are receive the PO and production drawing by email. |
| Q4 | Which shipping methed is ok for you? |
| A4 | Normally shipping by sea and train is use for mass production order delivery. DHL,TNT,FedEx, UPS,EMS air shipment is use for sample delivery. |
| Q5 | How can I contact you? |
| A5 | You can contact us by email, and also we can chat by Skype, Teams, WhatsApp, Facebook. |
| Q6 | What kinds of drawing format can be use? |
| A6 | PRO/E, Auto CAD, CHINAMFG Works, IGS, UG, CAD/CAM/CAE, STEP. |
| Q7 | Which packing material do you use for sea shipping? |
| A7 | For sea shipping, we will packaging with European standard wooden pallet. The parts will packing with PE bag inside the carton box. |
| Q8 | How do you deal with the RFQ? |
| A8 | Sales receiving the RFQ—Feasiblity study meeting with R&D engineer—Feed back technical issues with Customer—Sales quoted |
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How to Select the Right Motor Coupling for Specific Torque and Speed Requirements?
Selecting the right motor coupling for specific torque and speed requirements is crucial to ensure optimal performance and reliability in a power transmission system. Here are the steps to guide you through the selection process:
1. Identify Torque and Speed Requirements:
Determine the torque and speed requirements of your application. Torque is the rotational force needed to perform the intended task, while speed refers to the rotational speed at which the coupling will operate.
2. Consider Operating Conditions:
Take into account the environmental conditions and operating parameters of your application. Factors such as temperature, humidity, and potential shock loads may influence the coupling’s performance.
3. Calculate Torque and Speed Ratios:
Calculate the torque and speed ratios between the motor and driven equipment. This will help you understand the required torque capacity and misalignment capabilities of the coupling.
4. Choose the Coupling Type:
Select a coupling type that aligns with your torque and speed requirements. For higher torque applications, consider gear couplings, while elastomeric couplings are suitable for lower torque applications with misalignment needs.
5. Check Torque and Speed Ratings:
Consult the manufacturer’s specifications to ensure the selected coupling can handle the calculated torque and speed requirements. Pay attention to both the continuous and peak torque ratings.
6. Misalignment Compensation:
If your application requires misalignment compensation, opt for flexible couplings that can accommodate angular and/or parallel misalignment.
7. Consider Critical Speed:
For high-speed applications, check the coupling’s critical speed rating. Operating near or beyond the critical speed can lead to resonance and coupling failure.
8. Verify Service Life:
Check the expected service life of the coupling under your application’s conditions. A coupling with a longer service life can reduce maintenance needs and downtime.
9. Budget and Cost:
Consider the budget and overall cost of the coupling, including installation and maintenance expenses. Balance the initial cost with the coupling’s expected performance and durability.
10. Seek Expert Advice:
If you are unsure about the best coupling choice for your specific requirements, consult with coupling manufacturers or industry experts who can provide valuable insights and recommendations.
By following these steps and conducting thorough research, you can confidently select the right motor coupling that matches your torque and speed requirements, ensuring efficient power transmission and prolonged equipment lifespan.
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Do Motor Couplings Require Regular Maintenance, and If So, What Does It Involve?
Yes, motor couplings do require regular maintenance to ensure their proper functioning and longevity. Regular maintenance helps identify and address any potential issues before they lead to costly breakdowns or equipment failures. Here’s what regular maintenance of motor couplings typically involves:
1. Visual Inspection:
Perform a visual inspection of the coupling regularly to check for signs of wear, damage, or misalignment. Look for any cracks, corrosion, or deformation in the coupling components.
2. Lubrication:
Some motor couplings may have moving parts or bearings that require lubrication. Follow the manufacturer’s guidelines to apply the appropriate lubricant at recommended intervals.
3. Tightening Fasteners:
Check and tighten the coupling’s fasteners, such as bolts and screws, to ensure they are securely in place. Loose fasteners can lead to misalignment and reduce coupling efficiency.
4. Balancing:
If the motor coupling operates at high speeds, consider periodic balancing to prevent vibrations and ensure smooth operation.
5. Misalignment Check:
Inspect and correct any misalignment between the motor and driven equipment shafts. Misalignment can lead to premature wear and reduced coupling performance.
6. Replacement of Worn Parts:
If any components of the coupling show signs of significant wear or damage, consider replacing them with genuine spare parts recommended by the manufacturer.
7. Environmental Factors:
Consider the environmental conditions in which the coupling operates. If the coupling is exposed to harsh environments, take necessary precautions to protect it from dust, moisture, or chemicals that could cause corrosion.
8. Temperature Monitoring:
For high-temperature applications, monitor the coupling’s temperature regularly. Excessive heat can degrade elastomeric elements or lubricants.
9. Regular System Inspections:
In addition to focusing on the coupling itself, regularly inspect the entire power transmission system, including the motor and driven equipment, to identify any issues that may affect coupling performance.
10. Maintenance Records:
Maintain comprehensive maintenance records, including inspection dates, repair activities, and any replacements made. These records can help with future troubleshooting and provide valuable insights into the coupling’s performance over time.
Regular maintenance of motor couplings is crucial for ensuring safe and efficient operation. It helps prevent unexpected failures, minimizes downtime, and extends the overall lifespan of the coupling and connected components.
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Can a Damaged Motor Coupling Lead to Motor or Equipment Failure?
Yes, a damaged motor coupling can lead to motor or equipment failure if not addressed promptly. Motor couplings play a critical role in connecting the motor to the driven equipment and transmitting torque between them. When a coupling is damaged, several potential issues can arise:
- Reduced Torque Transmission: Cracks, wear, or deformation in the coupling can result in reduced torque transmission from the motor to the driven equipment. This may lead to inefficient operation and underperformance of the machinery.
- Mechanical Vibrations: Damaged couplings can introduce vibrations into the system, leading to increased wear and fatigue on connected components, such as bearings and shafts. Excessive vibrations can cause premature failure of these parts.
- Misalignment and Stress: If the coupling loses its ability to compensate for misalignment, it can subject the motor and driven equipment to increased stress and loading. This can result in premature wear and failure of bearings, shafts, and other components.
- Overload on the Motor: In certain coupling designs, damage may result in a loss of overload protection. Without the safety mechanism, the motor may experience excessive loads, leading to overheating and possible motor failure.
- Increased Downtime: A damaged coupling can cause unexpected breakdowns and unplanned downtime for repairs, affecting productivity and overall operational efficiency.
- Safety Risks: In extreme cases, a severely damaged coupling may disintegrate during operation, posing safety risks to personnel and surrounding equipment.
To avoid motor or equipment failure due to a damaged coupling, regular maintenance and inspection are crucial. Visual inspections, vibration analysis, and monitoring of coupling performance can help identify signs of damage early on. If any issues are detected, it is essential to replace or repair the damaged coupling promptly to prevent further damage and ensure the reliable operation of the machinery.
Proper selection of high-quality couplings, appropriate for the specific application and operating conditions, can also reduce the likelihood of coupling failure and its potential impact on the motor and equipment.
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editor by CX 2024-01-12