We – EPG Team the biggest worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For much more details: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
QMY1200P/1300P/1500P Automatic Die-reducing and Creasing Device(Front Direct Feeding with Stripping Device)
- Main functions:
- The Bobst type cut framework helps make the chopping platform movement like a scissor, it will understand a complete and less difficult minimize.
- Major worm gear makes use of alloy copper content, after the experienced operator’s manual scraping therapy and stringent standard screening, it can ensures the driving parts ten a long time daily life.
- The major chains undertake imported British Renold brand, the variations of ten chains are significantly less than .2mm.
- The connect amongst gear box and driving shaft adopts sleeve and pin structure ensuring a sturdy relationship.
- Specs:
| Design | Device | QMY1200P | QMY1300P | QMY1500P |
| Max. Paper Size | mm | 1200X780 | 1300X960 | 1500X1100 |
| Min. Paper Measurement | mm | 350X350 | 400X400 | 500X400 |
| Max. Die-cutting Measurement | mm | 1180X760 | 1280X940 | 1480X1080 |
| Max. Speed | sh/h | -5000 | -4600 | -4000 |
| Max. Wor ept Strain | T | 300 | 300 | three hundred |
| Max. Paper Thickness | mm | 1-7 | 1-7 | one-7 |
| Die-reducing Precision | mm | ±0.5 | ±0.5 | ±0.5 |
| Whole Power | KW | 32.5kw | 32.5 | 36.5 |
| Total Dimension | mm | 8600X4000X2350 | 9100X4250X2345 | 9600X4700X2400 |
- Characteristics of the device:
Principal Characteristics:
- The Bobst sort reduce framework helps make the slicing system motion like a scissor, it will realize a full and less difficult lower.
- Major worm equipment uses alloy copper substance, soon after the seasoned operator’s guide scraping treatment method and strict common testing, it can guarantees the driving components 10 a long time life.
- The major chains adopt imported British Renold brand, the differences of ten chains are significantly less than .2mm.
- The hook up among gear box and driving shaft adopts sleeve and pin composition making sure a strong connection.
- Pace:
The machine adopts frequency controller to achieve stepless pace acceleration which can achieve to 5000 occasions for every hour. For the duration of actual production, it can usually run at 3600 to 4200 occasions per hour according to the good quality of the board. If the good quality of the paper is excellent, a good operator even can function the machine at optimum velocity.
- Safety:
As it is revealed in the photo of the device, the equipment adopts rear component paper feeding method which retains the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also accomplished exterior of the die-cutting part with sensors and detectors at die-slicing part to make certain that the machine can not be began when the die-cutting plate is at adjustment standing.
Aside from the sensors at die-reducing element, there are sensor or approach switches at window component to make the whole machine at monitoring standing to guarantee its protection.
- Procedure ease:
There is Man-equipment interface installed in the control panel which will demonstrates the security position of the machine as nicely as malfunctions to facilitate the operator. Digital camera is also mounted in front of the operator for him/her to keep track of the procedure status at the supply portion.
- Main Structures and Important Content Employed
- 4 Primary Big Components:
They are: bottom station, relocating system, upper platform and equipment wall. The bottom station is made of gray cast iron -HT two hundred the relocating platform is ductile iron – QT 42-ten and the device wall is high quality A3 steel.
- Main Drive:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a shifting established to ensure secure pressure out put which is not less than three hundred tons.
The content for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Part:
The generate is transferred via crank rod to pendulum which will carry the transferring system to go up and down to reach die-reduce and creasing goal.
The pendulum is manufactured of high high quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 sort automated die-cutting and creasing equipment. In comparison with automatic die-chopping and creasing machine which is utilised for cardboard die-cutting, this kind of computerized die-cutting and creasing machine is largely used for corrugated board which wants considerably less force for die-slicing, in this circumstance really some producers have manufactured smaller sized width on the pendulum and smaller diameter on the pendulum shaft. We keep wider pendulum and greater diameter on its shaft to make our equipment last for a more time lifestyle.
The die-chopping plate uses 7 mm 75 Crl plate which has more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to make certain the boarding conveying exact and secure.
The equipment makes use of gripper bar variety with 12A long joints chain which is significantly less in weight and considerably less shock to the intermittent device beneath the precondition to make sure the power of the chain. The brand of the chain is Renold U.K with large specific and top quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- light-weight in excess weight and large in toughness.
- Electric powered Element
The electrical components are designed and assembled in accordance to the European CE normal and makes use of entire world broad identified brand merchandise.
- Set up of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time saving and straightforward for procedure.
There are two approaches for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is easy, practical and reputable.
- Unique Figures of Our Equipment:
- Clever And Unique Entrance Lay Design and style:
In comparison with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the front lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its maximum situation.
Normally the producers will put in sensors on this part to cease the device when the paper is fed abnormally to the entrance lay. Nevertheless, when the equipment is operating at the high velocity, the inertia will deliver the machine to run for a whilst to make the front lay to its greatest stage and then also damage the front lay and the gripper bar.
Our specific layout is that when the irregular board feeding transpires and getting detected, the front lay can never ever reaches to its optimum stage which helps make free from front lay and gripper bar damages simply because of abnormal paper feeding.
As it is our special design and style, so there is no picture to be shown right here.
- None-quit Collecting unit
At the delivery part, when the board is cut to be about 1 meter, the equipment will drive
the die-reduce board pile out of the equipment supply element so that it is straightforward for the operator to attract them to the designated location with no the need to have of halting the device .
- Entrance-direct Feeding Element
The machine adopts patent technology of front-guide feeding composition, which can properly prevent and reduce damages to the floor of printed sheet. Equipped with strong blower, even paper is bending deformation, can feed paper effortlessly.
- Stripping Portion
(a) The device is 50 % striping which can strip off a few – edge waste and middle holes of the board.
(b) There are higher chase, middle chase and decrease chase in which the male, elastic block and
feminine die are positioned to strip off the waste.
- Configurations:
| Name | Brand name and Origin | Remarks |
| Bearing | SKF Swiss | Essential portion |
| IKO Japan or HangZhou, China | Not crucial part | |
| Chain | Renold U.K | Main Chain ( Discrepancy of much less than .2 mm for per 10 chains of machine chain length) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Picture Electrical Switch | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Primary Motor | Siemens | Joint Enterprise |
| PLC | Delta, ZheJiang | |
| Guy-equipment Interface | Delta | |
| Pneumatic Areas | Dawn, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and supply | CPG ZheJiang |
/ The use of authentic equipment manufacturer’s (OEM) component numbers or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating solution use and compatibility. Our company and the outlined alternative areas contained herein are not sponsored, accepted, or manufactured by the OEM. /
