China Custom Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling motor coupling

Product Description

Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling

Product Description

Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.

Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc

Coupling performance

1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.

How to select the appropriate coupling type

The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.

If you cannot determine the type, you can contact our professional engineer

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Company Profile

 

Our Equipments

Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.

Machining equipments
Heat equipment

 

Our Factory
Application – Photos from our partner customers

Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p

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motor coupling

Best Practices for Installing a Motor Coupling for Optimal Performance

Proper installation of a motor coupling is essential to ensure optimal performance and reliability of the power transmission system. Follow these best practices when installing a motor coupling:

1. Correctly Match Coupling Type:

Select a motor coupling type that is suitable for the specific application and operating conditions. Consider factors like torque requirements, misalignment tolerance, and environmental factors when choosing the coupling.

2. Ensure Proper Alignment:

Achieve precise alignment between the motor and driven equipment shafts before installing the coupling. Misalignment can lead to premature wear and reduced efficiency.

3. Check Shaft Endplay:

Verify that the shafts have the correct endplay to allow for thermal expansion and contraction. Inadequate endplay can lead to binding or increased stress on the coupling and connected components.

4. Clean Shaft Surfaces:

Ensure that the shaft surfaces are clean and free of any debris or contaminants before installing the coupling. Clean surfaces promote proper coupling engagement and reduce the risk of slippage.

5. Use Correct Coupling Fasteners:

Use the specified fasteners, such as bolts or set screws, provided by the coupling manufacturer. Tighten the fasteners to the recommended torque values to secure the coupling properly.

6. Verify Keyway Alignment:

If the coupling has a keyway, ensure that it aligns correctly with the key on the motor and driven equipment shafts. Proper keyway alignment prevents rotational slippage and ensures efficient torque transmission.

7. Lubrication:

If the coupling requires lubrication, apply the appropriate lubricant as recommended by the manufacturer. Proper lubrication reduces friction and wear on coupling components.

8. Perform Trial Run:

Before putting the system into full operation, perform a trial run to check for any abnormalities or vibrations. Monitor coupling performance and check for leaks, noises, or other signs of issues.

9. Regular Inspection and Maintenance:

Conduct regular inspections and maintenance on the motor coupling and the entire power transmission system. Check for wear, alignment, and any signs of damage, and address any issues promptly.

10. Follow Manufacturer Guidelines:

Always follow the manufacturer’s installation guidelines and recommendations for the specific coupling model. Manufacturer guidelines provide essential information for optimal performance and safe operation.

By adhering to these best practices, you can ensure that the motor coupling functions efficiently and contributes to the overall performance and reliability of the mechanical system.

“`motor coupling

Temperature and Speed Limits for Different Motor Coupling Types

Motor couplings come in various types, and each type has its temperature and speed limits. These limits are essential considerations to ensure the coupling operates safely and efficiently. Here are the general temperature and speed limits for different motor coupling types:

1. Elastomeric Couplings:

Elastomeric couplings, such as jaw couplings and spider couplings, are commonly used in a wide range of applications. They typically have temperature limits of approximately -40°C to 100°C (-40°F to 212°F). The speed limits for elastomeric couplings typically range from 3,000 to 6,000 RPM, depending on the specific coupling design and size.

2. Gear Couplings:

Gear couplings are known for their high torque capacity and durability. The temperature limits for gear couplings are usually between -50°C to 150°C (-58°F to 302°F). The speed limits for gear couplings can be as high as 5,000 to 10,000 RPM or more, depending on the size and design.

3. Disc Couplings:

Disc couplings provide high torsional stiffness and are often used in precision applications. The temperature limits for disc couplings are typically around -40°C to 200°C (-40°F to 392°F). The speed limits for disc couplings can range from 5,000 to 20,000 RPM or more.

4. Grid Couplings:

Grid couplings are known for their shock absorption capabilities. The temperature limits for grid couplings are usually between -30°C to 100°C (-22°F to 212°F). The speed limits for grid couplings typically range from 3,600 to 5,000 RPM.

5. Oldham Couplings:

Oldham couplings are often used to transmit motion between shafts with significant misalignment. The temperature limits for Oldham couplings are generally around -30°C to 80°C (-22°F to 176°F). The speed limits for Oldham couplings are usually up to 3,000 to 5,000 RPM.

6. Diaphragm Couplings:

Diaphragm couplings are suitable for applications requiring high precision and torque transmission. The temperature limits for diaphragm couplings are typically between -50°C to 300°C (-58°F to 572°F). The speed limits for diaphragm couplings can be as high as 10,000 to 30,000 RPM.

It is essential to check the manufacturer’s specifications and recommendations for the specific coupling model to ensure the coupling operates within its intended temperature and speed limits. Operating the coupling beyond these limits may lead to premature wear, reduced performance, or even catastrophic failure. Properly selecting a coupling that matches the application’s temperature and speed requirements is critical for reliable and safe operation.

“`motor coupling

What is a Motor Coupling and its Role in Connecting Motors to Driven Equipment?

A motor coupling is a mechanical device used to connect an electric motor to driven equipment, such as pumps, compressors, conveyors, and other machinery. Its primary role is to transmit torque from the motor to the driven equipment, allowing the motor to drive and control the operation of the connected machinery.

Function of a Motor Coupling:

The motor coupling serves several essential functions in the overall mechanical system:

1. Torque Transmission:

The main function of a motor coupling is to transfer torque from the motor shaft to the shaft of the driven equipment. As the motor rotates, it generates torque that needs to be efficiently transmitted to the machinery to produce the desired motion or work.

2. Misalignment Compensation:

Motor couplings can accommodate a certain degree of misalignment between the motor and driven equipment shafts. Misalignment may occur due to manufacturing tolerances, installation errors, or operational conditions. The coupling’s flexibility helps reduce stress on the motor and driven equipment’s bearings and prolongs their life.

3. Vibration Damping:

Some motor couplings, particularly those with flexible elements like elastomeric or rubber components, can dampen vibrations generated during motor operation. Vibration damping improves the overall system’s performance and reduces wear on connected components.

4. Overload Protection:

Motor couplings can act as a safety feature by providing overload protection to the connected machinery. In certain coupling designs, a shear pin or a similar mechanism may break under excessive load or torque, preventing damage to the motor or driven equipment.

5. Noise Reduction:

Well-designed motor couplings can help reduce noise and resonance in the system. By absorbing vibrations and minimizing backlash, the coupling contributes to quieter and smoother operation.

6. Efficiency and Reliability:

A properly selected and installed motor coupling improves the overall efficiency and reliability of the mechanical system. It ensures that the motor’s power is effectively transmitted to the driven equipment, resulting in smoother operation and reduced energy losses.

Motor couplings come in various types, including rigid couplings, flexible couplings, gear couplings, and more, each designed to suit specific applications and operating conditions. Selecting the appropriate coupling type is crucial to ensure optimal performance, prolonged equipment life, and enhanced safety in motor-driven systems.

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China Custom Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling   motor couplingChina Custom Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling   motor coupling
editor by CX 2024-03-01

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