China Standard Shenzhen Competitive Price Custom Made CNC Milling Machined Stainless Steel Brass Metal Industrial Device Equipment Shaft Coupling for Automotive/Aumobile/Motor motor coupling

Product Description

HangZhou Competitive price Custom made CNC milling machined stainless steel brass metal industrial device equipment shaft coupling for automotive/aumobile/motorcycle/ship/boat

Click here and specify your inquiry, contact us to get an online quote now!

How to get a quote?

 

1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!

 

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

Project Support: Free Sample Offered Before Production starts

Examples projects

 

What we can offer

 

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required
»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

Production information

1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
 

 

 

3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
 

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing

4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.

8). Packing & Shipping way:

1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

 

About us

Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.

We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CHINAMFG to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
 

 

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Want to know more about us? Email us now!

 

 

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motor coupling

Exploring the Use of Elastomeric Materials in Flexible Motor Couplings

Elastomeric materials play a crucial role in the design and function of flexible motor couplings. These materials offer unique properties that make them well-suited for power transmission applications. Here’s an exploration of their use in flexible motor couplings:

1. Flexibility and Damping:

Elastomeric materials, such as rubber or urethane, are highly flexible, allowing them to absorb and dampen vibrations and shocks generated during motor operation. This damping property helps reduce resonance and noise, improving the overall performance of the power transmission system.

2. Misalignment Compensation:

Flexible motor couplings with elastomeric inserts can accommodate both angular and parallel misalignments between the motor and driven equipment shafts. The elastomeric material provides some radial compliance, allowing for smooth torque transmission even when the shafts are slightly misaligned.

3. Shock Absorption:

In applications where the motor or driven equipment is subjected to sudden shocks or impacts, elastomeric materials act as shock absorbers. They absorb and dissipate the impact energy, protecting the coupling and connected components from damage.

4. Low Inertia:

Elastomeric couplings typically have low inertia due to the lightweight nature of the elastomeric material. This low inertia reduces the rotational resistance and allows for rapid acceleration and deceleration of the connected equipment.

5. Corrosion Resistance:

Elastomeric materials are often resistant to corrosion, making them suitable for use in various industrial environments where exposure to moisture or chemicals may occur.

6. Electrical Isolation:

Elastomeric couplings provide electrical isolation between the motor and driven equipment shafts. This is advantageous in applications where electrical continuity must be avoided.

7. Easy Installation:

Elastomeric couplings are generally easy to install due to their simple and lightweight construction. They do not require special tools or complex alignment procedures, making them a popular choice in many applications.

8. Maintenance-Free Operation:

Properly designed and maintained elastomeric couplings can offer maintenance-free operation over extended periods. The absence of mechanical wear elements reduces the need for regular maintenance and replacement.

The use of elastomeric materials in flexible motor couplings provides numerous benefits, making these couplings suitable for a wide range of applications. Their ability to compensate for misalignment, dampen vibrations, and withstand shocks makes them particularly advantageous in situations where smooth and reliable power transmission is essential.

“`motor coupling

Do Motor Couplings Require Regular Maintenance, and If So, What Does It Involve?

Yes, motor couplings do require regular maintenance to ensure their proper functioning and longevity. Regular maintenance helps identify and address any potential issues before they lead to costly breakdowns or equipment failures. Here’s what regular maintenance of motor couplings typically involves:

1. Visual Inspection:

Perform a visual inspection of the coupling regularly to check for signs of wear, damage, or misalignment. Look for any cracks, corrosion, or deformation in the coupling components.

2. Lubrication:

Some motor couplings may have moving parts or bearings that require lubrication. Follow the manufacturer’s guidelines to apply the appropriate lubricant at recommended intervals.

3. Tightening Fasteners:

Check and tighten the coupling’s fasteners, such as bolts and screws, to ensure they are securely in place. Loose fasteners can lead to misalignment and reduce coupling efficiency.

4. Balancing:

If the motor coupling operates at high speeds, consider periodic balancing to prevent vibrations and ensure smooth operation.

5. Misalignment Check:

Inspect and correct any misalignment between the motor and driven equipment shafts. Misalignment can lead to premature wear and reduced coupling performance.

6. Replacement of Worn Parts:

If any components of the coupling show signs of significant wear or damage, consider replacing them with genuine spare parts recommended by the manufacturer.

7. Environmental Factors:

Consider the environmental conditions in which the coupling operates. If the coupling is exposed to harsh environments, take necessary precautions to protect it from dust, moisture, or chemicals that could cause corrosion.

8. Temperature Monitoring:

For high-temperature applications, monitor the coupling’s temperature regularly. Excessive heat can degrade elastomeric elements or lubricants.

9. Regular System Inspections:

In addition to focusing on the coupling itself, regularly inspect the entire power transmission system, including the motor and driven equipment, to identify any issues that may affect coupling performance.

10. Maintenance Records:

Maintain comprehensive maintenance records, including inspection dates, repair activities, and any replacements made. These records can help with future troubleshooting and provide valuable insights into the coupling’s performance over time.

Regular maintenance of motor couplings is crucial for ensuring safe and efficient operation. It helps prevent unexpected failures, minimizes downtime, and extends the overall lifespan of the coupling and connected components.

“`motor coupling

Can a Damaged Motor Coupling Lead to Motor or Equipment Failure?

Yes, a damaged motor coupling can lead to motor or equipment failure if not addressed promptly. Motor couplings play a critical role in connecting the motor to the driven equipment and transmitting torque between them. When a coupling is damaged, several potential issues can arise:

  • Reduced Torque Transmission: Cracks, wear, or deformation in the coupling can result in reduced torque transmission from the motor to the driven equipment. This may lead to inefficient operation and underperformance of the machinery.
  • Mechanical Vibrations: Damaged couplings can introduce vibrations into the system, leading to increased wear and fatigue on connected components, such as bearings and shafts. Excessive vibrations can cause premature failure of these parts.
  • Misalignment and Stress: If the coupling loses its ability to compensate for misalignment, it can subject the motor and driven equipment to increased stress and loading. This can result in premature wear and failure of bearings, shafts, and other components.
  • Overload on the Motor: In certain coupling designs, damage may result in a loss of overload protection. Without the safety mechanism, the motor may experience excessive loads, leading to overheating and possible motor failure.
  • Increased Downtime: A damaged coupling can cause unexpected breakdowns and unplanned downtime for repairs, affecting productivity and overall operational efficiency.
  • Safety Risks: In extreme cases, a severely damaged coupling may disintegrate during operation, posing safety risks to personnel and surrounding equipment.

To avoid motor or equipment failure due to a damaged coupling, regular maintenance and inspection are crucial. Visual inspections, vibration analysis, and monitoring of coupling performance can help identify signs of damage early on. If any issues are detected, it is essential to replace or repair the damaged coupling promptly to prevent further damage and ensure the reliable operation of the machinery.

Proper selection of high-quality couplings, appropriate for the specific application and operating conditions, can also reduce the likelihood of coupling failure and its potential impact on the motor and equipment.

“`
China Standard Shenzhen Competitive Price Custom Made CNC Milling Machined Stainless Steel Brass Metal Industrial Device Equipment Shaft Coupling for Automotive/Aumobile/Motor   motor couplingChina Standard Shenzhen Competitive Price Custom Made CNC Milling Machined Stainless Steel Brass Metal Industrial Device Equipment Shaft Coupling for Automotive/Aumobile/Motor   motor coupling
editor by CX 2024-02-05

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